技术特点
缠绕机采用卧式分体结构布局，主要包括缠绕小车、绕丝嘴、伸臂、主轴、纱架、浸胶装置、预浸带缠绕装置(可选配)、电控柜等部件。配置高精度西门子840 D 数控控制系统，张力控制系统采用气动伺服控制张力器对每一团纱进行张力控制和合股纤维张力测量显示，每团纱的张力互不影响，具备停机继续保持张力的功能。该设备能够适用碳纤维、玻璃纤维及有机纤维等缠绕工艺要求。湿法缠绕能进行罐体(等开口及不等开口)、管道、球体、锥体、组合体等回转体及方形制品的纤维缠绕。
龙门式五轴三工位纤维缠绕机
该纤维缠绕机采用龙门式三工位结构，主要由龙门框架、缠绕小车、纱架及张力系统等部分组成， 适用于有效缠绕长度2500mm (夹持长度3500mm), 直径500mm, 单工位 重量(芯模+产品)250Kg 的芯模缠绕，主要用于大长径比，等开口与不等开口筒形罐、小直径球罐、 车载四型氢气瓶、轴管等轴对称缠绕件及其任意组合形体的缠绕，缠绕工艺为湿法缠绕，缠绕纤维
有碳纤维、玻璃纤维等，具有效率高、质量稳定性高等特点。
四轴缠绕机移动平台
四轴缠绕机湿法缠绕头
四轴缠绕机纱架
1-尾座2-主轴箱体部件3-主轴轨道基座4-平台小车5-轨道基座6-辅助轨道7-立柱部件
8-碳纤纱架部件9-玻纤纱架部件10-浸胶部件11-预浸带部件12-伸臂部件13-绕丝嘴部件14-电气柜
FCR Ⅱ 2014 五轴卧式缠绕机主要技术参数
Five axis horizontal winding machine parameters
1 | 工件夹持长度(mm) Maximum length of workpiece clamping | 16000(可定制) customizable |
2 | 产品缠绕长度(mm) Maximum length of product wrap | 14000(可定制) customizable |
3 | 缠绕产品直径(mm) Maximum diameter of wrap product | 2000(可定制) customizable |
4 | 夹持芯模重量(t) Maximum weight of wrap product | 15 |
5 | 芯模转速(rpm) Maximum speed of mandrel | 75 |
6 | 缠绕角 Winding corners | 0°~90°(根据工艺调整) adjust according to request |
7 | 小车行走速度(m/min) Maximum travel speed of the trolley | 60 |
8 | 小车行程(mm) Maximum travel of trolley | 16500 |
9 | 伸臂速度(m/min) Maximum speed of reach arm | 48 |
10 | 伸臂行程(mm) Maximum reach of arm extension | 800 |
11 | 丝嘴转动范围 Nozzle rotation range | +/-180% |
12 | 丝嘴运行速度(r/min) Running speed of the nozzle | 0～30(可调) adjust according to request |
13 | 预浸带宽度(mm) Maximum width of prepreg tape | 150 |
14 | 预浸带外径(mm) Maximum outside diameter of prepreg tape | 400 |
15 | 预浸带装置扭矩(N.m) Prepreg tape unit torque | 400 |
16 | 缠绕精度(mm) Wrap accuracy | ±0.1 |
17 | 主轴定位精度 Spindle positioning accuracy | ±0.16 |
18 | 小车定位精度(mm) Trolley positioning accuracy (mm) | ≤±0.2 |
19 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤±0.2 |
20 | 纱团数量(团) Number of yarn balls (wadded) | 16(可定制) customizable |
21 | 纱团直径(mm) Maximum diameter of yarn ball | 220 |
22 | 纱团长度(mm) Maximum length of yarn ball (mm) | 280 |
23 | 单股纱团张力范围(N) Single strａnd yarn tension range | 5-80 |
24 | 胶槽加热范围(℃) Tank heating range | 室温—80 |
25 | 胶槽容量(L) Glue tank capacity | 6 |
26 | 浸胶方式 Dipping method | 辊筒式上浸 Roller type upper dipping |
27 | 设备总功率(KW) Total power | 81.3 |
龙门式六轴多工位纤维缠绕机主要技术参数
Six axis multi-station gantry type winding machine parameters
技术参数 Technical parameters | ||
序号 | 参数名称 name | 参数指标 indicator |
工位数 Number of work stations | 3 | |
2 | 制品缠绕直径(mm) Maximum winding diameter of the product | 500 |
3 | 缠绕制品重量(单轴)(kg) Maximum weight of wrapped product (single shaft) | ≤250 |
4 | 主轴中心距(mm) Spindle center distance | 550 |
5 | 制品长度(mm) Maximum length of product | 2500 |
6 | 主轴转速(rpm) Spindle speed | 0-125 |
7 | 缠绕小车速度(mm/s) Winding cart speed | 0-1800 |
8 | 小车定位精度(mm) trolley positioning accuracy | ≤005 |
9 | 小车重复定位精度(mm) trolley repeat positioning accuracy | ≤0.02 |
10 | 小车运动行程(mm) Trolley motion stroke | ≤3000 |
11 | 缠绕伸臂速度(mm/s) Winding overarm speed | 0-500 |
12 | 伸臂行程(mm) Max. reach | 600 |
13 | 伸臂定位精度(mm) Reach arm positioning accuracy | ≤0.05 |
14 | 伸臂重复定位精度(mm) Reach arm repeat positioning accuracy | ≤0.02 |
16 | 绕丝嘴翻转速度(rpm) Twist twist speed | 0-200 |
17 | 绕丝嘴翻转角度 Flip the Angle around the wire nozzle | ±3605 |
18 | 缠绕角 Wrap corners | 8-89° |
19 | 缠绕角重复精度 Wrap Angle repeat accuracy | ≤0.01° |
20 | 缠绕排纱精度(mm) Winding row accuracy | ≤±0.1 |
21 | 主轴与尾座同轴度(mm) Spindle and tailstock coaxiality | ≤0.15/1000,全长≤0.5 |
22 | 丝嘴小车运动与主轴轴线平行度(mm) Degree of parallelism between the movement of the nozzle trolley and the axis of the main shaft | ≤0.1/1000,全长≤0.8 |
23 | 控制系统 Control system | 西门子840DSL Siemens 840DSL |
24 | 环向缠绕速度(m/s) Loop winding speed | 0-1.8 |
25 | 螺旋缠绕速度(m/s) Spiral winding speed | 0-1.6 |
电控张力纱架 Electronically controlled tension yarn holder | ||
1 | 容纱量(团) Yarn capacity | 20(其中两团备用) |
2 | 单团纱重(kg) Single ball yarn weight | ≤6 |
3 | 纱团外径(mm) Maximum outside diameter of yarn ball | 200 |
4 | 纱团装夹内径(mm) Inside diameter of yarn ball clamp | 76±0.5 |
5 | 张力控制值(N) Tension control value | 5-50 |
浸胶系统 Dipping system | ||
1 | 浸胶槽数 Number of dipping slots | 3 |
2 | 最多纱团数目(预留24团纱) Maximum number of bobbins (24 bobbins reserved) | 3*6 |
3 | 胶槽导纱装置 Glue groove yarn guide device | 辊筒式 Roller type |
4 | 浸胶方式 Dipping method | 上浸胶 Top dip glue |
5 | 加热功率(KW) Heating power | 2*3 |
6 | 浸胶槽加热温度(℃) Dip bath heating temperature | 室温—65 Room temperature |
7 | 每个浸胶槽容胶量(L) Amount of glue per dip tank | 5 |
8 | 胶槽控温精度(℃) Glue groove temperature control accuracy | ±2 |
