乳化沥青轮碾压试验仪适用于测定乳化沥青稀浆封层混合料中是否有过量沥青的试验。控制沥青用量的上限，与湿轮磨耗试验一起确定乳化沥青稀浆封层混合料的沥青用量。仪器符合“JTJ052-2000"标准中“0755-2000"的试验要求。主要有电机、齿轮变速箱、传动曲柄、连接臂、配重箱、橡胶脚轮及带有数显计数器的电气控制器组成。
Emulsified asphalt roller compaction tester is suitable for testing whether there is excess asphalt in the emulsified asphalt slurry sealing mixture. The upper limit of the amount of bitumen is controlled, and the amount of bitumen of the emulsified bitumen slurry sealing layer mixture is determined together with the wet wheel wear test. The instrument complies with the test requirements of "0755-2000" in the "JTJ052-2000" standard. It is mainly composed of motor, gearbox, transmission crank, connecting arm, weight box, rubber caster and electric controller with digital display counter.
乳化沥青轮碾压试验仪技术参数：
★电源电压： 380V
★电机功率： 250W
★试模底板 77*407mm
★试模尺寸： 3、5、6、8、10*50*380mm
★钢盖板尺寸：3*35*378mm
★框架尺寸：38*355mm
★电机转速： 1400r/pm；
★碾压频率： 44次/分；
★负荷轮橡胶硬度：60-70
★曲柄半径： 150mm；
★加载重量： 小车平置总重量56.7Kg；
★小车行程： 300 mm；
★重量： 80KG
★外形尺寸：1000x400x500mm
Technical parameters of emulsified asphalt wheel rolling tester:
★ Power supply voltage: 380V
★ Motor power: 250W
★ Trial plate 77 * 407mm
★ Test mold size: 3, 5, 6, 8, 10 * 50 * 380mm
★ Steel cover size: 3 * 35 * 378mm
★ Frame size: 38 * 355mm
★ Motor speed: 1400r / pm;
★ Rolling frequency: 44 times / minute;
★ Load wheel rubber hardness: 60-70
★ Crank radius: 150mm;
★ Loading weight: The total weight of the cart is 56.7Kg;
★ Trolley travel: 300 mm;
★ Weight: 80KG
★ Dimensions: 1000x400x500mm
乳化沥青轮碾压试验仪试验准备：
★按要求的级配比例准备粗、细集料及填料，烘干。
★称混合料总重量500g放入拌锅拌匀，然后加入适量的水或添加剂水溶液拌匀，★再加入定量的乳化沥青迅速拌匀，时间不超过1min。
★按要求的稀浆封层厚度选择试模厚度，试模厚度宜比稀浆公称大粒径厚25%。
★将试模放在油毛毡上，将达到要求配比的稀浆混合料立即倒入试模中。
★用刮板刮平，刮掉多余的稀浆混合料。
★取走试模，把式样放入60℃的烘箱中烘至恒重，一般不少于16H。取出式样，冷却至室温。
★准备好0.15-0.6mm的标准砂，也可从道路施工实际用砂中筛分纯该粒级的砂代替。将砂放在烘箱中加热至82℃。
Test preparation for emulsified asphalt wheel rolling tester:
★ Prepare coarse and fine aggregates and fillers according to the required grading ratio and dry.
★ Weigh the total weight of the mixture 500g into a mixing pot and mix well, then add an appropriate amount of water or additive aqueous solution to mix well, and then add a fixed amount of emulsified asphalt to mix well, the time does not exceed 1min.
★ Select the thickness of the test mold according to the required thickness of the slurry seal. The thickness of the test mold should be 25% thicker than the nominal size of the slurry.
★ Put the test mold on the linoleum, and immediately pour the slurry mixture that reaches the required ratio into the test mold.
★ Scrape it with a scraper to scrape off the excess slurry mixture.
★ Remove the test mold and put the pattern in a 60 ° C oven to constant weight, generally not less than 16H. Remove the pattern and cool to room temperature.
★ Standard sａnd of 0.15-0.6mm is prepared. It can also be sieved from the actual sａnd used in road construction to purify the grain-grade sand. The sａnd was heated in an oven to 82 ° C.
乳化沥青轮碾压试验仪控制器的使用：
先连接控制器与主机上的电机线和传感器线插头将电源插头插入三相四线制得插座中，打开电源开关，数显计数器显示为1000次的工作状态，如按“SET"设定键计数器会转换为100次工作状态，软“Δ"或是“▽"键可将计数设定值任意改多或改少，设定值确定后，按“启动"键，主机将进行工作。
The use of emulsified asphalt wheel rolling tester controller:
First connect the motor and sensor cable plugs on the controller and the host, insert the power plug into a three-phase four-wire socket, turn on the power switch, and the digital display counter displays the working state of 1000 times, such as pressing the "SET" setting key The counter will be switched to 100 working states. The soft "Δ" or "▽" key can be used to change the count setting value arbitrarily more or less. After the setting value is determined, press the "Start" key and the host will work.
乳化沥青轮碾压试验仪试验步骤：
★调节连接壁轴和脚轮之间的距离为61cm，轮子必须对中，保证轮子运动时框架保持平衡。
★将配重箱对中，保证心在轮轴的垂直方向。
★将清洗干净的负荷轮放在台秤上，这时连接臂要和框架平行。然后往配重箱加载，调节总重质量为56.7kg。
★抬起轮子，把式样对着定位销，安装在仪器上，用元宝螺母夹紧。
★把负荷轮放在式样上。开动仪器使轮子在试样上往复碾压1000次，碾压的频率为44次/min，在碾压过程中如发现样品上有出现发粘现象或明显的发亮点时，可撒少量水以防止轮子粘起样品。
★碾压1000次后停下仪器，卸载，取下试样，用水把试样表面冲洗干净，放在60℃的烘箱中烘干至恒重。
★从烘箱中取出试样并称重(M1)，立即把样品重新装在仪器的原来位置上。把砂框放在样品上对好位置，称取200g(82℃)的热砂导入砂框中迅速摊平，将钢盖板放在砂框中间。
★把负荷轮放在钢盖板上。开动仪器以相同的频率碾压100次。
★碾压100次后停机，取下试样，用毛刷轻轻刷去试样上的浮砂，然后称试样及吸附的砂子总质量(M2)
Test procedure of emulsified asphalt wheel roller tester:
★ Adjust the distance between the connecting wall shaft and the caster to 61cm. The wheels must be centered to ensure that the frame is balanced when the wheels move.
★ Center the weight box to ensure that the center is in the vertical direction of the axle.
★ Place the cleaned load wheel on the platform scale. At this time, the connecting arm should be parallel to the frame. Then load it into the weight box and adjust the total weight to 56.7kg.
★ Raise the wheel, point the pattern to the positioning pin, install it on the instrument, and clamp it with ingot nuts.
★ Put the load wheel on the pattern. Start the instrument to make the wheel roll over the sample 1000 times, and the frequency of rolling is 44 times / min. If the sample is found to have stickiness or obvious bright spots during the rolling process, you can sprinkle a small amount of water Prevent the wheels from sticking to the sample.
★ After rolling 1,000 times, stop the instrument, unload, remove the sample, rinse the surface of the sample with water, and dry in a 60 ° C oven to constant weight.
★ Take out the sample from the oven and weigh it (M1), and immediately reinstall the sample in the original position of the instrument. Place the sａnd frame on the sample in the correct position, weigh 200g (82 ° C) of hot sａnd into the sａnd frame and quickly flatten it. Place the steel cover in the middle of the sａnd frame.
★ Put the load wheel on the steel cover. Operate the instrument 100 times at the same frequency.
★ Stop the machine after rolling 100 times, remove the sample, and gently brush the floating sａnd on the sample with a brush, and then weigh the total mass of the sample and the adsorbed sａnd (M2)
乳化沥青轮碾压试验仪试验计算：
M2-M1
LWT＝ (1)
A
式中：LMT——乳化沥青稀浆封层混合料单位面积粘附的砂量， g/m2:
A——试样负荷面积，m2:
M1——A次1000次碾压后试样质量，g；
M2——二次100次碾压后试样与砂量的总质量,g。
Test calculation of emulsified asphalt wheel rolling tester:
M2-M1
LWT = (1)
A
In the formula: LMT——the amount of sａnd adhered per unit area of the emulsified asphalt slurry sealant mixture, g / m2:
A——sample load area, m2:
M1——A sample mass after 1000 times of rolling, g;
M2——Total mass of sample and sａnd after 100 times of rolling, g.
乳化沥青轮碾压试验仪注意事项：
★仪器使用后，应及时关闭电源，并用支架把负荷轮架起，在进行清洁保养。
★每3-6个月检查变速箱内是否缺油，以便及时加油。
Note for emulsified asphalt wheel rolling tester:
★ After using the instrument, the power should be turned off in time, and the load wheel should be raised with a bracket for cleaning and maintenance.
★ Check every 3-6 months if there is no oil in the gearbox, in order to refuel in time.
乳化沥青轮碾压试验仪装箱单：
★主机 1台
★计数控制器 1台
★试模底板 1块
★砂框 1块
★钢盖板 1块
★试模 1套
★说明书 1份
★合格证 1份
Packing list of emulsified asphalt wheel rolling tester:
★ 1 host
★ Counting controller 1
★ Trial mold base 1
1 sａnd box
★ 1 steel cover
★ Trial mold 1 set
★ 1 copy of instruction manual
★ 1 certificate
